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As shown within the plot 1800, the blend of XLPE/PP 75/25 wt % has a plateau storage modulus at one hundred fifty degrees C. that is analogous in magnitude to that of fully cured XLPE; noting that the plateau storage modulus at one hundred fifty levels C. of XLPE/PP 50/50 wt % is about one order of magnitude higher than that of absolutely cured XLPE. Tests had been carried out for uncured XLPE and XLPE/PP blends with 25 and 50 wt % PP after in IRM 903 for approximately 70 hours at roughly one hundred fifty degrees C. Results reveal that PP can present both thermal and chemical stability for uncured XLPE. For example, a way can embrace making an XLPE materials with a reasonable quantity of crosslink density and/or including one or more supplies that may favorably work together with XLPE and type a appropriate thermally stable composite with excessive chemical resistance. As shown within the plot 1400, the curing process has a slight impact on both the melting level and melting enthalpy of XLPE. However, when a ground fault does happen, energy at the WYE point 325 could also be altered. In some embodiments, a energy cable might include a number of conductors, an EPDM insulation layer disposed over each conductor, and a lead (Pb) barrier layer disposed over the EPDM insulated conductor(s).

In some embodiments, an insulation shield layer is extruded over an insulation layer. As an example, a cushion layer can embrace carbon black. For instance, carbon black could make a crosslinked polyethylene cushion layer extra opaque and of a shade that tends to be constant. In FIG. 7, the instance cable seven-hundred can embrace EPDM insulation because the insulation 730, which can have a wall thickness of approximately 1.6 mm (e.g., roughly 0.065 inch), can embody a lead (Pb) shield because the metallic shield 750, which can have a wall thickness of roughly 0.6 mm (e.g., approximately 0.025 inch), can include crosslinked polyethylene as the cushion layer 760 and might embody metallic armor (e.g., galvanized) because the armor layer 780, which might have a wall thickness of approximately 0.4 mm (e.g., roughly 0.015 inch). For instance, indentations within the lead (Pb) barrier layer for the cable seven-hundred do not embrace sharp edges from an armoring process as shown for the cable 1200. Further, the shapes of the lead (Pb) barrier layers for the cable seven hundred are considerably circular as originally assembled prior to the armoring course of; whereas, for the cable 1200, the shapes are distorted.

For example, a method can embody extruding polyethylene a few lead (Pb) barrier layer disposed a couple of conductor to form an assembly; and armoring a minimum of one of many assemblies with metallic armor to form a cable. For example, a technique can include extruding polyethylene about a lead (Pb) barrier layer disposed a couple of conductor to type an assembly; armoring at the very least one of the assemblies with metallic armor to form a cable; and operatively coupling the cable to a submersible electrical motor. In the instance of FIG. 4, the ability cable four hundred includes three conductor assemblies the place every assembly includes a conductor 410, a conductor shield 420, insulation 430, an insulation shield 440, a metallic shield 450, and a number of barrier layers 460. The three conductor assemblies are seated in a cable jacket 470, which is surrounded by a first layer of armor 480 and a second layer of armor 490. As to the cable jacket 470, it could also be spherical or as shown in another example 401, rectangular (e.g., "flat"). As to the metallic shield 450 and the barrier layer(s) 460, one or more layers of fabric could also be offered. As an example, the metallic shield 450 may be thought of a barrier layer, for instance, which may be formed of a steady metallic lead (Pb) sheath as extruded concerning the insulation 430 and/or the insulation shield 440, if current.

For instance, the metallic shield 750 can have a wall thickness that's less than approximately 1 mm. As an example, a cable can embody a conductor with a conductor shield that has a radial thickness in a variety from higher than roughly 0.005 inch to approximately 0.015 inch (e.g., roughly 0.127 mm to approximately 0.38 mm). In the cable 630, the conductors 632 could also be about 7.35 mm (e.g., about 1 AWG) in diameter with insulation of about 2 mm thickness, metallic lead (Pb) of about 1 mm thickness (e.g., as a fuel barrier layer), a jacket layer (e.g., the layer 634) over the lead (Pb) of about 1 mm thickness at ends of the cable 630, optional armor of about 0.5 mm thickness and an non-obligatory polymeric layer of about 1 mm thickness (e.g., the layer 636 as an outer polymeric coat). In such an example, the metallic shield layer may serve as a floor aircraft. As an example, a braid layer might help present safety to a mushy lead jacket throughout an armor wrapping process.

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